Why an overly detailed safety plan can be a liability

A massive rulebook that most workers won’t read can leave a contractor vulnerable to fines and lawsuits, according to panelists at AGC’s safety conference.

Published Jan. 20, 2023

Zachary Phillips's headshot


Two people in hardhats look out from a high view into an in-progress building.

Two workers on a construction site. Paul Bradbury via Getty Images

NEW ORLEANS — Ensuring your company’s safety program is set up to protect you when facing a potential OSHA fine is a challenging needle to thread.

That was the message from a group of panelists highlighting “The Good, the Bad and the Ugly” of contractors’ safety programs during the Associated General Contractors of America’s health and safety conference Thursday.

Kevin Moorhead, safety director for the St. Louis-based Korte Company, said he recently rewrote his several-hundred-page safety guidebook following an accident on the jobsite. One approach he took was retooling verbiage, changing language that workers “must” or “shall” do something to “should” instead.



How To Drive Digital Efficiency in Construction

Discover how construction industry leaders are shaping their own digital strategies to compete in today’s market.

Learn more

That’s because OSHA or lawyers deposing a contractor post-accident, injury or fatality can wield a detailed safety rulebook against them, said Howard Mavity, attorney at Fisher Phillips’ Atlanta office. 

Even when a contractor’s internal guidance goes above and beyond OSHA standards, if the agency can show that the company’s own rules weren’t followed, that can become a more severe willful violation, since the employer has demonstrated competency and awareness of hazards and solutions, then not followed them, Mavity said.

In other words, a massive rulebook that most workers won’t read cover-to-cover can end up being a liability, the panelists said.

“The more you have a giant program, the more often things will not get followed,” Mavity said.

Having a safety plan that you know you don’t follow is “borderline malpractice,” said Dan Snyder, co-founder of Safety Mentor, a virtual platform designed to help safety managers.

And too often, all of the understanding of the safety guidebook is placed on the shoulders of one safety lead, with little backup. 

“At the end of the day, that’s not sustainable,” Snyder said.

Steps to take

Besides having a well written (and well read) plan, there are other steps contractors can take to keep jobsites safe while limiting liability.

Regularly walking jobsites, identifying hazards and planning far ahead of schedule to ensure workers know of dangers is key to creating a prescriptive approach, Moorhead said. It’s vital to document audits too, identifying not only when there are near misses or close calls, but when something goes well.

“People don’t want to tell on themselves,” Moorhead said. 

Mavity, who regularly litigates OSHA-related cases, said the agency or opposing lawyers will always look to use documented evidence against a contractor.

“Lawyers poke holes. That’s life,” he said.

But building trust with OSHA can go a long way, he said. The agency has the burden of proof, and one major defense for citations is due diligence. Well-documented safety audits and prescriptive approaches to daily hazards ahead of time can show OSHA that a firm is taking the right steps to protect workers. 

“OSHA is going to use the smaller hammer on the contractor who earns trust with transparent, genuine safety action,” Mavity said.


OSHA inspected more construction sites last year than any other workplace

OSHA Regional Administrator Stephen Boyd spoke candidly about the industry’s fatality numbers at AGC’s health and safety conference this week.

Published Jan. 19, 2023

Zachary Phillips's headshot


Falls remained the No. 1 cause of death on construction jobsites in 2021. Michael M. Santiago via Getty Images

NEW ORLEANS — OSHA inspected construction workplaces last fiscal year more than it inspected any other industry, an agency administrator told attendees during a presentation at Associated General Contractors of America’s Safety and Health conference Wednesday.

Stephen Boyd, deputy regional administrator of OSHA’s Region 6, offered a look at newly released construction fatality data and offered his thoughts on how to make jobsites safer. Boyd — who is based in Dallas and oversees several regional offices in Arkansas, Louisiana, Oklahoma and Texas — shared Bureau of Labor Statistics fatality data from 2021 and inspection information from OSHA’s fiscal year 2022, which ended Sept. 30 (BLS data usually lags by a calendar year).constructiondive logo

Falls remained the No. 1 cause of death on construction jobsites in 2021, with 378 workers dying as a result of a fall. That accounted for 38% of all jobsite worker deaths. Boyd said a large share of the falls happened on flat roofs or on skylights, likely because workers don’t have the same instinctual sense of caution that comes from working on a pitched roof.

Many of construction’s safety violations were on residential jobsites, and Boyd said 90% of those residential death and injury cases don’t reach abatement, which in OSHA parlance means the resolution of a problem, payment of a fine or both.

Instead, many residential offenders will fold, change names or disappear in another fashion, making it impossible to track down those responsible and hold them accountable for failing to provide a safe workplace.

“There’s really not a lot we can do as an agency,” Boyd told conference goers, commenting on the sheer number of residential projects and limited resources. “It’s a trend and it’s probably going to stay a trend.”

On the other hand, general contractors on commercial projects rely on their longtime track records and reputation in the industry more than small home builders, so they are affected more when they are not in good standing with OSHA. Therefore, they much more frequently abate their fines and citations, he said. 

Inspections and programs

In fiscal year 2022, just over half of all OSHA inspections were of construction jobsites, Boyd said. 

There’s debate, he said, about whether or not compliance assistance or enforcement are key to protecting workers. Boyd said employers think compliance assistance is key, and internally, many at OSHA favor stronger enforcement.

In reality, Boyd said he finds them equally important. 

This year OSHA will continue to work on developing new standards. For example, Boyd said plans for developing the heat illness standard will continue, though it takes a long time to bring it to fruition. 

Employer-OSHA relationship

Boyd emphasized that employers have rights over their jobsite — such as to be present and able to see all hazards that an inspector may find during an inspection —- and that OSHA is responsible for following specific procedures when it comes to inspections. 

He shared multiple stories about employers going above and beyond typical protocols to keep jobsites safe. In one example, Boyd said he had agreed to reduce the potential number of fines for a contractor using a broken and dangerous ladder if they simply got rid of it. Though employees seemed to merely put the ladder away, the superintendent produced the ladder and crushed it with the Bobcat to show Boyd and the workers that it was unacceptable to use.

Boyd indicated he thinks that OSHA highlights a lot of citations and other bad news to flex its enforcement muscles, but there is room for positivity.

“We don’t publicize the good things that we see,” Boyd said, saying that should change.



Better Workplace Conference 2023

February 14-16, 2023

Workplace Safety & Prevention Services is a proud sponsor of The Conference Board of Canada's upcoming Better Workplace Conference.

Join us for a national discussion on attracting and retaining top talent. Explore concerns about remote work, labour shortages, compensation and more.

This virtual conference will integrate trusted research, featuring experts from across The Conference Board of Canada along with engaging keynote speakers and interactive sessions.


This virtual conference will integrate trusted research, featuring experts from across The Conference Board of Canada along with engaging keynote speakers and interactive sessions.

As a WSPS Customer take advantage of our our special sponsor discount.

$150 when you use the code: SPNRF 

Regular ticket price $299



Be sure to attend Roadmap to Mental Health Harm Prevention and hear from WSPS' own Esther Fleurimond.

Esther Fleurimond

Health & Safety Consultant, Mental Health, Workplace Safety & Prevention Services

Wednesday, February 15, 2023 | 3:00pm – 4:00pm

Sessions Icon

Look out for the WSPS Virtual Exhibitor Booth

Access free helpful tools and resources to help protect your business and workers.

Be part of the national conversation and gain practical insights.


Connect with Us

Workplace Safety & Prevention Services (WSPS) is a not-for-profit organization committed to protecting Ontario’s workers and businesses. It serves more than 171,000 member firms and 4.2 million workers across the agricultural, manufacturing and service sectors. A proud partner in the province’s occupational health and safety system and a trusted safety advisor since 1917, WSPS has a rich history of making workplaces safer.

Customer Care | Subscribe



Workplace Safety & Prevention Services (WSPS). All rights reserved, The Centre for Health & Safety Innovation, Suite 300, 5110 Creekbank Road, Mississauga, ON L4W 0A1, Canada, 1 877 494 9777 (WSPS)

Unsubscribe Manage preferences